This broadacre cropping operation has optimised their productivity, land health and profitability with the help of robot tractors and no-till methods.

Beefwood Farms is a large-scale dryland cropping operation with a goal to stay at the forefront of agricultural technology while efficiently and sustainably growing premium grains for the national and international markets.

Snapshot

Farm/Enterprise Name: Beefwood Farms

Farm/Enterprise Location: Moree, New South Wales, Australia

Type of Enterprise: Dryland cropping: wheat, barley, chickpeas, sorghum

Primary Markets Served: Domestic and international market

Staffing: 5 permanent and up to 30 seasonal/casual

Property Size: 12,500 ha

Property Elevation: 114m

Average Annual Rainfall: 550mm

Climate: Sub-tropical

Soil Types: Clay Loam

Website: www.facebook.com/KurstjensFarmingAustralia/

Farm history

Gerrit and Pam Kurstjens with their family

Gerrit and Pam Kurstjens are fifth-generation Dutch farmers originally from the village of Grubbenvorst in the Netherlands. After seeing the abundant opportunities that Australian agriculture offered while on holiday, Gerrit and Pam permanently relocated Down Under.

In 2006 they purchased Beefwood, an aggregation of six neighbouring properties between Goondiwindi and Moree on the western side of the Newell Highway. The properties were originally used for livestock, but the Kurstjens family could see the land's potential for dryland cropping.

Undeterred by the local belief that cropping wasn't possible to the west of the highway, they began transitioning the land from livestock grazing into a highly successful continuous cropping operation with the help of Glenn Coughran, Beefwood Farms' manager. Gerrit and Pam's daughter Marieke has been involved in the enterprise for a decade and expects to eventually take over from her parents.

Challenge: Recovering land previously used for grazing

When the Kurstjens first procured Beefwood it had historically been used as grazing land for livestock. After decades of grazing, the soils had been compacted and this decrease in the porosity of soil was inhibiting its physical, chemical and biological functions.

After decades of grazing, the soils had been compacted. This decrease in the porosity of soil was inhibiting its physical, chemical and biological functions.

Degraded soil structure can significantly diminish the yield of dryland crops as root systems can't effectively penetrate the soil and therefore are unable to access its available water and nutrients. Poor soil porosity reduces fertiliser efficiency and increases overhead costs as more fertiliser input is required.

To create and maintain the soil health and structure needed for dryland cropping, the Kurstjens had to employ several innovative practices.

Solution: Tramline systems

The fields were developed around permanent wheel tracks where the zones of crops and the traffic lanes were separated.

Beefwood started operating under controlled traffic (or tramline) systems. The fields were developed around permanent wheel tracks where the zones of crops and the traffic lanes were separated. This confined compaction to the permanent tramlines, allowing the crop zones to retain good soil structure. Additionally, this practice saves on fuel as the machines drive smoothly on compacted tracks.

To set up their operation in this way, the Kurstjens needed to standardise all equipment for compatibility of width and tracks. The tracks were set up with a width of 3 metres, with all implements operating at 12, 24 and 48 metres in width. These tramlines need to be renovated regularly and especially after wet seasons as deep wheel tracks are created when the soil is moist.

No-till farming / Planting in the stubble

To maintain better soil structure, the Kurstjens also implemented no-till farming systems. Tilling leaves the ground bare, which makes the nutrient-rich topsoil far more likely to be eroded by wind and water. It also disturbs the many microbes and insects that maintain healthy soil biology and inhibits the ability of the soil to absorb and infiltrate water. No-till farming allows the soil structure to remain intact with the crop residue left on top of the soil protecting it from erosion.

No-till farming allows the soil structure to remain intact with the crop residue left on top of the soil protecting it from erosion.

In addition to no-till farming, the Kurstjens sow new-season crops into the stubble rather than burning off the stubble before planting. This practice goes hand in hand with no-till farming as stubble-retained systems offer many benefits, including increased moisture retention, reduced run-off and wind erosion, lower evaporation and higher water infiltration rates. Specialised sowing equipment is paramount to remaining efficient when planting in stubble. The well-designed NDF planters used on Beefwood can effectively penetrate and plant in the stubble.

Spot spraying

Finally, the precision application of herbicides ensures Beefwood's soils are well maintained. The weed density across the 12,500-hectare operation is low enough that optical sprayers can be used to efficiently spot spray. This significantly reduces the amount of chemical input required, which minimises expenditure and environmental impact. It also reduces the increasing risk of herbicide resistance.

One of the challenges the Kurstjens found with spot spraying was the increased labour costs involved. For this reason, they started using autonomous technology for weed control.

In 2020, Beefwood invested in a camera sprayer to attach to their existing machinery. As the camera travels along the fields, it captures an image every few milliseconds, identifies if there are weeds present and sprays just that weed. This has reduced their chemical input further and they now use approximately 10% of the herbicide they were originally using.

Outcome:

These practices have successfully transformed the property from grazing land into a highly productive cropping operation. Because plough blades haven't touched Beefwood soils in over a decade the soil structure is healthy and resilient.

Moisture is retained with little lost to run-off, meaning that irrigation is not required. The soil structure is preserved and maintained by planting in the stubble, controlled traffic methods and conservative use of herbicides.

Challenge: Implementing autonomous agricultural equipment.

As is the case for most cropping operations, Beefwood had many tasks, such as spot spraying and tramline renovations, that were very tedious and extremely labour intensive.

Good workers are hard to come by, so the Kurstjens wanted to ensure they were giving their valued staff members tasks they enjoyed doing and that provided pathways for skills development.

This meant that the Kurstjens were spending a lot of labour costs on work that staff weren't enthused to carry out. In addition, good workers are very hard to come by, so the Kurstjens wanted to ensure they were giving their valued staff members tasks they enjoyed doing and that provided pathways for skills development.

This led Gerrit to consider utilising automated machinery on farm to carry out these arduous tasks.

Solution:

A continual investment in precision tech.

Gerrit contacted Dutch engineering company Precision Makers, who were producing autonomous lawn mowers for golf courses. Precision Makers designed and fitted software for Beefwood's Fendt 936 Vario tractor, making it fully automated. Once it was up and running, it quickly became the busiest piece of machinery on the property. Soon they ordered a second autonomous tractor and the two pieces of machinery carried out the labour-intensive tasks that staff once found tedious.

Spot spraying and tramline renovations could now be carried out 24/7. This left workers to perform more interesting tasks and opened more opportunities for technical work, such as operating and maintaining the new equipment.

Unfortunately, these successes were short lived as Precision Makers was bought out in 2019 and the software and equipment were recalled. This meant that Beefwood could no longer operate autonomous equipment on farm and all machinery returned to manual operation. This has been a frustrating transition for the team as they know the advantages of these technologies but, for the time being at least, Beefwood must operate without them.

Outcome:

The Kurstjens are currently working with various technology companies that are in the process of designing autonomous equipment for Beefwood. They hope to have several robot tractors ready to start operating in 2023.

Future

With the land healthy and prospering, the future looks bright for Beefwood. The Kurstjens are looking forward to exploring more new technologies and reinstating autonomous machinery on their operation.

The Kurstjens are looking forward to exploring more new technologies and reinstating autonomous machinery on their operation.

There has been some hesitancy to explore autonomous technologies in the agriculture industry as many fear it will negatively impact jobs. These innovations, however, create opportunities for more exciting and higher-skilled employment, such as designing software, fitting new equipment and maintaining sophisticated machinery.

In fact, during the COVID-19 pandemic, Beefwood hired several aircraft pilots who were grounded due to the aviation downturn. These highly skilled employees were very easy to train as Beefwood's sophisticated headers share operational similarities with aircraft cockpits.

Despite the Kurstjen's pioneering approach to processes and equipment, 'At its heart, farming remains the same as it was 100 years ago; you plant something and hope for rain,' says Marieke. Beefwood's leaps and bounds into the future of ag-tech doesn't change the fact that this remains a family farm whose mission is to grow good food for people.